Advantages and precautions of high temperature resistance furnace system calibration method

Advantages and precautions of high temperature resistance furnace system calibration method

First, the advantages of system calibration 1 temperature measuring components whether it is a thermal resistance or a thermocouple, regardless of the standard model or not, the temperature measuring instrument is a pointer or digital display, as long as the use range is within 0 ° C ~ 1600 ° C, you can use this One method calibrates its temperature indication.

2 Regardless of whether the temperature measuring element or the secondary meter indicates that the value is out of tolerance, as long as the overall metering performance meets the user's requirements, it can continue to be used. There is an essential difference between the traditional verification and the requirements of the verification procedure.

3 The calibration personnel carry the on-site calibration with the standard device, which avoids the trouble of the user disassembling the inspection. The calibration work was completed within 1 working day, saving a lot of downtime.

4 When calibrating, the standard thermocouple measuring end is placed near the sample analysis position in the resistance furnace to measure the true temperature of the sample area. Compared with the display value of the secondary meter of the resistance furnace, the temperature measurement performance of the entire resistance furnace can be evaluated more reasonably.

Second, the system should pay attention to the overall calibration process

1 Standard thermocouple furnace and wiring are carried out under the condition that the resistance furnace is powered off. After checking the wiring is correct, the resistance furnace can be turned on.

2 The standard thermocouple measuring end should be placed near the sample analysis position, but the sample or furnace inner wall should not be touched to prevent contamination or damage to the standard thermocouple.

3 Measurement of furnace temperature uniformity must be carried out under no-load conditions and reach a state of thermal stability. For an electric resistance furnace with a fan, the fan should work normally during the measurement.

4 After the temperature reaches the temperature control point, in order to make the furnace temperature uniform and stable, it is necessary to control the temperature for 30 minutes before reading. Since the secondary instrument of the resistance furnace is not synchronized with the millivoltmeter display, the highest and lowest values ​​of the millivoltmeter are read for each round reading, and the highest and lowest values ​​displayed by the secondary gauge are read accordingly.

5 If the indication error is too large, check if the furnace is working properly. For example, in order to prevent the stainless steel protection tube of the control instrument thermocouple from being short-circuited with the furnace wire, an insulating porcelain tube is placed on the control instrument thermocouple, so that the insulating porcelain tube should be shortened so as to avoid the actual exposed length of the control instrument thermocouple. It is 8 to 10 times shorter than the thermocouple protection tube; the hole of the control instrument thermocouple inserted on the furnace wall should be tightly sealed to prevent heat loss in the nearby area. Under actual circumstances, certain measures can be taken to reduce the field correction value of the furnace temperature with a larger absolute value of the indication error.

6 After the calibration is finished, in order to avoid damage to the thermocouple or shorten the life of the thermocouple, the standard thermocouple cannot be quickly removed, and the furnace door cannot be opened quickly because the rapid cooling will damage the furnace.

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